Eight production stages under one roof.

1. 01

   Raw material storage

   Polyester granules and finished webbing arrive as raw material and are held in a dedicated raw store, segregated by lot. Keeping raw material separate from finished goods is what makes batch traceability possible: when a batch code is queried three years later, we can still identify which lot of granules went into it.

   

   

   

2. 02

   Injection moulding

   Ratchet bodies, hook housings and moulded end fittings are injection moulded on horizontal presses with robotic take-out. Doing this in-house is what makes a colour change cheap — a new housing colour is a material change and a short tool trial, not a tooling project or a supplier change. The moulds are also where webbing width is set: a 25 mm strap and a 50 mm strap use different cavity inserts in the same tool.

   

   

   

3. 03

   Metal stamping

   Ratchet handles, cams, buckles and toothed stamping parts run on press lines. These are the parts that carry load and take impact, so they are forged or stamped from steel rather than cast, and the pin is alloy steel. Stamping in-house means a hardware redesign for a private-label customer is a die modification on our floor, not a twelve-week lead time from a vendor.

   

   

4. 04

   Sewing and assembly

   The sewing floor joins webbing, housing and hardware, and every load-bearing joint is bar-tacked rather than simply stitched — a plain seam is the first thing to fail under a shock load. This is also where the strap becomes a product: webbing is fed, folded and sewn to length, the hook loop is formed, and the finished unit goes into a transit basket. Operators self-check at fixed points along the line.

   

   

   

5. 05

   Finished goods warehousing

   Finished goods are boxed, labelled with a batch code, and racked by series and colour. The batch code on the carton is the link back to the raw material lot, the moulding run and the pull-test report — which is what makes a claim three years later answerable rather than arguable.

   

   

   

6. 06

   Packing and shipping

   Orders are picked against the batch list, packed to the agreed carton specification, and staged for container loading. Export documentation — commercial invoice, packing list and Bill of Lading — is prepared at this stage, and the certificate of origin is issued on request. We quote FOB Ningbo by default and handle booking and export declaration.

   

   

7. 07

   Product and sample display

   Finished straps and loose hardware are kept on display walls so that a customer walking the plant can see what the plant actually produces, and so that operators can pull a reference sample in seconds rather than searching a rack. The sample wall is also what we photograph for our catalogue.

   

   

8. 08

   The building

   The plant sits in the Ningchuang Science and Technology Center in Yinzhou District, Ningbo — about 25 minutes from Ningbo Lishe International Airport and 40 minutes from the port. Production, moulding, sewing, warehousing and shipping are all under this one roof.

   

Export and logistics

Port

Ningbo-Zhoushan (CNNGB) and Shanghai (CNSHA). We quote FOB Ningbo by default.

Incoterms

EXW, FOB, CIF, CFR and DDP. We handle export declaration, packing and booking.

Documents

Commercial invoice, packing list, Bill of Lading, certificate of origin on request.

HS code

HS 4205 — textile straps of plastics or rubber; confirm per destination before booking.